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      Published, 28.08.2022

      Quantum leap in digital orthopedic surgery planning – planning in 3D

      St. Franziskus Hospital in Cologne-Ehrenfeld

      Digital surgery planning is an integral part of orthopedics – if nothing else, simply because
      of the associated automatic complete documentation. The quality and time savings are
      also much higher than planning with films and templates. Nonetheless, not all digitally
      planned surgeries lead to a satisfactory result for the patient or the surgeon. The new option
      of planning on a computer screen instead of in only two dimensions as before promises
      great benefits. Planning in 3D means all exact mechanical/geometric parameters can be
      included. This enables tangible patient-specific prostheses.

      Digital surgery planning in 3D
      The Orthopedics I Clinic at the St. Franziskus Hospital in Cologne-
      Ehrenfeld has been using digital planning for entire orthopedic
      prostheses since 2006. The mediCAD® software from the mediCAD
      Hectec company has proven itself as a two-dimensional
      planning tool. The company has been working on the development
      of the program continuously since 1994. More than 3000
      clinics and orthopedics practices around the world use it. The digital
      solution includes all planning methods, documents all processes
      correctly and covers all orthopedics surgeries – from hips
      to knees and spine, and feet and ankles. mediCAD® is certified
      and approved worldwide as a medical product. The basis is an
      implant database containing articles from more than 140 manufacturers.
      In addition to implants, surgeons also find a comprehensive
      range of osteosyntheses for planning in mediCAD®. In
      addition to the traditional proven 2D solution, mediCAD Hectec
      now also offers the corresponding 3D module components:
      mediCAD Hip® 3D, mediCAD Knee® 3D and mediCAD Spine® 3D
      are already on the market, and the planning software modules
      for shoulders and feet, and a mediCAD® web-based solution will
      follow in early 2018.

      At a glance:

      • Customized prothesis with three-dimensional planning
      • Three-dimenional planning for hip and knee
      • Unprecendeted increase in planning precision
      • Cost savings through reduction of filters and instruments
      • Automatic documentation of the planning
      • Significant reduction of intraoperative complications

      The St. Franziskus Hospital in Cologne has been relying on
      three-dimensional planning for hip surgeries with mediCAD Hip®
      3D for quite a while now and is already planning on using the all
      new mediCAD Knee® 3D module.

      Print model of a hip developed using 3D CT data

      For Chief Physician Dr. Klaus Schlüter-Brust, the increase in
      precision, which results in higher safety, is the best feature. At
      the same time, the software is so user-friendly and self-explanatory
      that even new users can very quickly create good plans.
      „After working together on three plans, an assistant physician
      can work independently,“ says Schlüter-Brust. Since planning
      takes less than five minutes, emergency surgeries can also be
      planned as precisely and safely as elective surgeries. Volumetric
      measurements, detection of abrasions and the preoperative
      and postoperative comparisons have proven to be particularly
      important and helpful functions. The measurement of the femoral
      acetabular offset, the comparison of the healthy side to the
      dysplastic side and the overall leg condition with knee surgeries
      is just as important as, for example, planning of an osteotomy
      of the knee and hip joints. As an endoprosthetics center that
      provides maximum care, the Clinic must precisely document all
      deviations from surgical plans. Using mediCAD Hip® 3D significantly
      reduces these deviations and helps avoid intraoperative
      complications. In the case of replacement of an endoprosthesis,
      the measurement of the socket antetorsion and socket inclination
      in the 3D space enables the detection of problems with the
      previous prosthesis.

      Patient-specific prosthetics
      Since early 2017, the Clinic has been using the newly developed
      version of mediCAD Hip® 3D, which allows three-dimensional
      planning. After four months of using this new planning module,
      Schlüter-Brust has a very positive overall impression. „Three-dimensional
      planning allows for an unprecedented increase in
      planning precision. It opens up the path to CT-based three-dimensional
      navigation and the selection of patient-specific prostheses.“
      The best possible prosthesis was able to be selected until now, but
      a prosthesis that is an exact match can be created in the future.
      Prosthesis manufacturers can produce a customized prosthesis
      using the three-dimensional planning data. Together with patient-
      specific cutting templates, this guarantees exact positioning of
      the prosthesis at the planned optimal position.

      3D-planning of a cement-free socket with acetabular dysplasia

      An endoprosthetics center that provides maximum care
      St. Franziskus Hospital is an academic teaching hospital with
      around 300 beds and 800 employees. In one year, an average of
      15,000 patients are hospitalized and 37,000 patients are treated
      on an outpatient basis. The Orthopedics Clinic I, headed by Chief
      Physician Dr. Klaus Schlüter-Brust, is certified as an „Endoprosthetics
      center providing maximum care.“ Around 2100 patients in 42
      beds are treated here annually. The digital planning software is
      installed on eight PCs, which the five-person team uses to digitally
      plan around 600 prosthesis surgeries per year, which are distributed
      about equally between knee and hip surgeries.

      Cost savings
      mediCAD HIP® 3D also enables postoperative control and analysis
      – an important step towards even greater safety for the patient.
      Used preoperatively, 3D planning will open up the possibility
      of dispensing with X-rays and CTs in favor of MRIs in the future.
      Three-dimensional planning enables accurate preoperative measurement
      of the patient‘s specific bone situation. This leads to
      even more precise prosthesis planning and a reduction in filters
      and instruments needed, resulting in considerable cost savings. Examples
      of the higher planning accuracy include the exact detection
      of tilt, torsion of the pelvis and the sacral slope. Schlüter-Brust is
      convinced of one thing: „Even if three-dimensional planning takes
      up to ten minutes instead of five minutes as before, the benefits for
      the surgeon and the patient more than make up for that,“ he says.
      This becomes even more clear in the case of complex operations,
      such as inversion and dysplasia surgeries or Bechterew patients.
      „Clinics that are now dealing with a choice of solutions for digital
      surgical planning should make sure that three-dimensional
      planning is included,“ says Schlüter-Brust. The mediCAD® product
      range fulfills all requirements for modern surgical planning.

      Positioning of the implants

      mediCAD Hip® 3D – the high performance tool for the hip surgeries of tomorrow
      With the new 3D module mediCAD Hip® 3D software from the mediCAD Hectec company,
      physicians will have completely new options for carrying out anatomical assessments,
      planning and measurements of hips, enabling them to achieve optimal, revision-proof
      surgery preparation.

      The most important features of this new 3D module, which was developed in close collaboration
      with hip surgery specialists, include:

      • Anatomical 3D and 2D viewing
      • Segmenting of the 3D object
      • Simple analysis of the current pathological situation
      • Transparent view as well as distance and bone contact visualization
      • Precise, simple and automatic measurement processes
      • Simple selection and positioning of implants
      • Range of Motion (ROM)
      • Customized prosthesis with detailed planning
      • Calculations of torsion
      • CT image stitching for lower radiation exposure
      • Data export for 3D printing of body areas
      Measurement of the current pathological situation with mediCAD HIP® 3D